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Shenzhen Meiyad Optoelectronics Co., Ltd. Shenzhen Meiyad Optoelectronics Co., Ltd.

A Complete Guide to LED Tunnel Screens: Technology, Design, Selection and Installation

A Complete Guide to LED Tunnel Screens: Technology, Design, Selection and Installation

06
11
2026

Immersive LED tunnel screens are transforming how people experience digital spaces. By surrounding visitors with synchronized visual content, they create engaging environments for exhibitions, entertainment venues, shopping malls, brand activations, and immersive attractions.


Unlike conventional flat LED displays, an LED tunnel screen integrates multiple display surfaces into one visual environment. Depending on the design, the system may include LED walls, a ceiling display, and an LED floor screen, allowing content to extend across the visitor's entire field of view.


Immersive LED Tunnel


However, building a high-quality immersive LED tunnel involves more than simply installing LED panels around a walkway. Display structure, module selection, video processing, synchronization, content mapping, power distribution, and installation safety all need to work together.


This guide focuses primarily on four-sided closed-loop LED tunnel screens, a mature immersive display solution offered by Meiyad. Using a real project configuration as an example, we will explain how these systems work, what components they require, how to select the right LED modules, and what to consider during installation.



1. What Is an Immersive LED Tunnel Screen?


1.1 Understanding the Concept of an LED Tunnel Display


An immersive LED tunnel screen is a multi-surface LED display installation designed to create a continuous visual environment around visitors. Instead of viewing content on a single screen, visitors experience synchronized images across several display surfaces.


A typical four-sided closed-loop LED tunnel consists of four display areas:


  • Left wall LED display

  • Right wall LED display

  • Ceiling LED display

  • Floor LED display

A typical four-sided-closed-loop LED tunnel


When these four surfaces work together, they create a surrounding visual experience that can simulate walking through underwater environments, outer space, futuristic cities, natural landscapes, or other digital scenes.


The visual effect depends on more than the resolution of individual screens. Accurate synchronization, coordinated brightness and color, and carefully mapped content are essential for making the four display surfaces appear as one integrated environment.


An immersive LED tunnel can be designed for permanent installations or temporary events. Its dimensions, viewing distance, pixel pitch, module type, and control system can all be customized according to the project.


1.2 Three Main Types of LED Tunnel Structures


LED tunnel displays can be divided into several structural types. The most suitable design depends on the available space, desired immersive effect, budget, and installation requirements.


Three-Sided LED Tunnel


A three-sided LED tunnel typically consists of two side walls and a ceiling display. The floor remains a conventional walking surface.


This structure provides an immersive visual environment while keeping the floor construction relatively simple. It is suitable for exhibition spaces, retail environments, museums, and installations where a dedicated LED floor is not required.


Four-Sided Closed-Loop LED Tunnel


A four-sided closed-loop LED tunnel integrates the left wall, right wall, ceiling, and floor into one display system.


The addition of an LED floor allows visual content to surround visitors from multiple directions. When all four display areas are synchronized, the installation can create a more continuous and engaging immersive experience.


Four-Sided Closed-Loop Immersive LED Tunnel Screen


Because different surfaces have different structural and mechanical requirements, a four-sided system may combine several LED module types rather than using the same product throughout the entire installation.


360-Degree Cylindrical LED Tunnel


A cylindrical LED tunnel uses a curved display structure to create a continuous surrounding visual environment. Depending on the design, it may use flexible LED modules or specially arranged display panels to form a circular or cylindrical surface.


This structure is different from a four-sided closed-loop tunnel, which has distinct left, right, ceiling, and floor display areas.


1.3 LED Tunnel Screen vs. Projection Tunnel: Which Is Better?


Both LED displays and projection systems can be used to create immersive tunnels, but they have different characteristics.


ComparisonLED Tunnel ScreenProjection Tunnel
Image generationDirect-view LED pixelsProjected light
BrightnessGenerally suitable for brighter indoor environmentsStrongly affected by ambient light and projection conditions
Surface requirementsRequires LED modules and supporting structuresRequires suitable projection surfaces
Image continuityRequires precise mapping and calibration across panelsRequires projector blending and geometric correction
InstallationInvolves display structures, power, signal, and cooling systemsInvolves projectors, mounting positions, and calibration
MaintenanceLED modules and electronic components require servicingProjectors and optical components require servicing
Design flexibilitySupports flat, curved, and multi-surface LED structuresDepends on projector placement and projection surfaces


LED tunnel screens are often preferred when a project requires direct-view brightness, clearly defined display surfaces, and an integrated multi-screen structure.


Projection tunnels may be suitable when the installation has specific surface or budget requirements and the lighting environment can be controlled.


The best choice depends on the project's visual objectives, physical space, operating conditions, and total investment.



2. How Does an LED Tunnel Screen Work?


An immersive LED tunnel display combines LED modules, receiving cards, video processing equipment, signal transmission, and synchronized content playback.


Understanding how these components work together helps project owners evaluate system configurations and avoid common technical problems.


2.1 How LED Pixels Generate Images


An LED display is made up of many small light-emitting diodes arranged in a pixel matrix.


Each pixel contains red, green, and blue LED elements. By controlling the brightness of these elements, the display produces different colors and forms the images and videos seen by visitors.


Pixel pitch refers to the distance between the centers of adjacent pixels, usually measured in millimeters.


A smaller pixel pitch generally provides higher pixel density and is suitable for closer viewing distances. A larger pixel pitch may be appropriate when visitors view the screen from farther away.


For an immersive LED tunnel, pixel pitch should be selected according to the viewing distance and the visual requirements of each display surface.


2.2 Signal Transmission and Image Processing


The content playback system sends visual signals to the LED video processor.


The processor handles image scaling, canvas management and signal distribution. Output signals feed sender cards, which forward display data to LED receiving cards for each zone.


The receiving cards distribute the signals to the corresponding LED modules, allowing each display area to reproduce its assigned content.


For a multi-surface LED tunnel, the system must manage the relationship between different display areas. The left wall, right wall, ceiling, and floor may have different resolutions, orientations, and physical dimensions.


A properly configured processing system ensures that the content is distributed to the correct display areas and maintains the intended visual composition.


2.3 Multi-Channel Synchronization and Independent Calibration


Synchronization is one of the most important technical requirements of a four-sided closed-loop LED tunnel.


If the left wall, right wall, ceiling, and floor display different frames at slightly different times, visitors may notice visual discontinuities, especially when the content contains fast-moving objects or continuous environmental scenes.


For Meiyad's project configuration, the system uses:


One professional LED video processor with four independent hardware frame-synchronized output channels.


The system works through the following process:


  • Full-content input: The complete panoramic content is sent to the professional LED video processor.

  • Canvas division: The processor divides the content canvas according to the resolutions and layout of the four display areas.

  • Four-channel distribution: The processor assigns the corresponding image data to the left wall, right wall, ceiling, and floor through four independent hardware output channels.

  • Shared frame reference: All four output channels operate with the same frame clock reference to maintain synchronized playback.

  • Independent calibration: Each channel can receive its own geometric correction, color adjustment, and brightness adjustment according to the characteristics of its display surface.

  • Receiver card distribution: The processed signals are sent to the corresponding receiving card groups, which drive the LED modules.


This architecture allows the four display areas to operate as one coordinated visual system while retaining independent adjustment for each surface.


For larger installations that exceed the pixel capacity of a single processor, multiple processors can be connected through a cascading architecture. A global frame synchronization module can be used to maintain consistent timing across the entire system.


2.4 Custom Content Creation and Visual Mapping for Closed-Loop LED Tunnels


An LED tunnel requires content designed for its physical structure.


Ordinary videos can be used in some installations, but content created specifically for a multi-surface tunnel usually provides better visual continuity.


Content designers need to consider:


  • The dimensions and resolution of each display surface

  • The position and orientation of the left and right walls

  • The curvature of the ceiling

  • The relationship between ceiling and floor visuals

  • The visitor's viewing position and movement direction

  • The visual transitions between adjacent surfaces


For example, a virtual waterfall may begin on the ceiling, extend down both walls, and appear to continue across the floor. To achieve this effect, the content must be mapped accurately to the physical LED layout.


Proper content mapping helps reduce visual breaks and creates a more convincing immersive environment.



3. Main Components of a Four-Sided LED Tunnel Display System


A four-sided LED tunnel is a coordinated system made up of several display and supporting components. Each part must be selected according to its installation position and operating requirements.


Immersive LED Tunnel Screen-1.webp


3.1 LED Floor Screen: Walkable LED Display Tiles


The LED floor screen is one of the defining features of a four-sided closed-loop LED tunnel.


Unlike conventional wall displays, floor LED screens must be designed for horizontal installation and potential visitor contact. They require suitable protective structures and surface treatments for the intended application.


LED Floor Display.webp


Common considerations include:


  • Protective surface construction

  • Surface friction and anti-slip performance

  • Impact resistance

  • Heat dissipation

  • Module replacement and maintenance access

  • Load-bearing capacity under the intended operating conditions


For Meiyad's featured project, the floor display uses P3.91 LED floor tiles.


The floor screen is designed as a dedicated LED floor display rather than a conventional wall LED module installed horizontally.


For reference, our P3.91 walkable floor tiles are rated at 1500 kg/m² static load as standard, with a reinforced die-cast aluminum version reaching up to 2000 kg/m². Detailed specifications and test-report references are covered in the project case study later in this guide.


Important safety consideration: The allowable load-bearing capacity of an LED floor screen must be verified through the manufacturer's official product specifications and relevant test reports. Anti-slip performance should also be confirmed using applicable documentation. Project owners should obtain and review these documents before opening the installation to public access.


The floor structure, supporting framework, and installation method must be designed according to the expected visitor traffic and applicable local safety requirements.


Conventional wall‑mount LED modules must never be repurposed as walk‑on floor displays; mechanical structure and protection ratings are not designed for pedestrian loading.


3.2 Flat LED Wall Screens: Left and Right Display Areas


The left and right walls of a four-sided LED tunnel are usually flat display surfaces.


For these areas, conventional flat LED modules can provide a practical and cost-effective solution.


In Meiyad's featured project, both side walls use P2.5 flat LED modules.


P2.5 LED Module


A P2.5 pixel pitch provides a relatively high pixel density, making it suitable for immersive environments where visitors may view the walls from a comparatively short distance.


When selecting wall LED modules, project designers should consider:


  • Pixel pitch and viewing distance

  • Display brightness and color consistency

  • Module dimensions and cabinet structure

  • Installation and maintenance access

  • Signal distribution and power requirements


The supporting structure should also maintain consistent alignment between modules to reduce visible seams and improve the overall appearance of the tunnel.


3.3 Curved Ceiling LED Screen: Flexible LED Modules


The ceiling of an immersive tunnel may be flat, curved, or designed with more complex shapes.


When the ceiling has a curved structure, flexible LED modules can help follow the required surface geometry.


Meiyad's featured project uses P2.5 flexible LED modules for the curved ceiling.


Flexible LED modules are useful for curved display applications because their construction allows them to adapt to suitable curved installation structures. Their bending limits and installation requirements must still be followed according to the manufacturer's specifications.


Flexible LED Module


Importantly, a four-sided LED tunnel does not necessarily require flexible modules across every display area.


A mixed-module design can be more practical:


  • Flat LED modules for the left and right walls

  • Flexible LED modules for the curved ceiling

  • Dedicated LED floor tiles for the walking surface


This approach matches the display product to the structural requirements of each area. It can also help avoid unnecessary use of flexible modules where conventional flat modules are sufficient.


3.4 Custom Steel Structure and Supporting Framework


The supporting structure is essential to the stability and alignment of an LED tunnel.


It must accommodate the dimensions, weight, installation position, and maintenance requirements of the different display areas.


A four-sided closed-loop tunnel may require different structural arrangements for its walls, ceiling, and floor.


Key considerations include:


  • Structural strength and stability

  • Installation tolerances and alignment

  • Ceiling suspension or supporting methods

  • Floor support and load distribution

  • Access for module replacement and maintenance

  • Cable routing and ventilation space


Structural drawings and layout planning should be completed before manufacturing and installation.


The final design should be reviewed by qualified structural professionals according to the project conditions and applicable building regulations.


3.5 LED Control System and Video Processor


The control system coordinates the four display areas and ensures that the visual content is distributed correctly.


For Meiyad's featured four-sided LED tunnel, the control architecture uses one professional LED video processor with four independent hardware frame-synchronized output channels.


The four channels correspond to:


  • Left wall

  • Right wall

  • Curved ceiling

  • LED floor


The complete panoramic content enters the processor, where the display canvas is divided and distributed to the four output channels.


Although the channels operate independently for image processing and calibration, they share the same frame clock reference.


This allows the system to maintain synchronized playback while supporting independent adjustments for each display area.


The processor can perform:


  • Canvas division and image distribution

  • Independent geometric correction

  • Individual color and brightness adjustment

  • Resolution and display layout configuration

  • Signal output to corresponding receiving card groups


For installations with a larger total pixel load, a multi-processor cascading solution can be considered. Global frame synchronization is then used to maintain consistent timing across the processors.


The final control system should be configured according to the total display resolution, content format, required frame rate, signal distance, and project layout.


3.6 Power Supply, Signal Transmission and Cooling Systems


A multi-surface LED tunnel requires a properly planned power and signal distribution system.


Power supplies must be selected according to the LED display configuration and the operating requirements of the installation.


Signal transmission should be designed to maintain stable communication between the video processor, receiving cards, and LED modules.


Thermal management is equally important. LED displays generate heat during operation, and enclosed tunnel structures can restrict natural airflow if ventilation is not properly considered.


The design should include:


  • Suitable power distribution and protection

  • Organized signal cable routing

  • Appropriate cable lengths and transmission methods

  • Ventilation and heat dissipation arrangements

  • Access for inspection and maintenance


For indoor immersive installations, the cooling design should consider the actual operating environment and the amount of heat generated by all four display areas.


3.7 Optional Interactive and Audio Systems


An immersive LED tunnel can be expanded with interactive technologies to make the experience more engaging.


Depending on the project requirements, optional systems may include:


  • Motion sensors

  • Touch or proximity interaction

  • Interactive floor effects

  • Camera-based visitor tracking

  • Audio playback systems

  • Centralized show control


For example, an interactive floor can display visual reactions when visitors walk across designated areas, provided the floor display and sensing system are designed for the intended use.


Audio and lighting systems can also be coordinated with LED content to create a more complete multimedia experience.



4. Advantages and Limitations of Four-Sided LED Tunnels


Four-sided closed-loop LED tunnels offer several advantages, but they also involve technical and investment considerations.


4.1 A More Immersive Visual Environment


By integrating the walls, ceiling, and floor, a four-sided LED tunnel creates a surrounding visual environment rather than a conventional front-facing display.


This structure is suitable for storytelling, virtual environments, brand experiences, and immersive exhibitions.


4.2 High Brightness and Visual Impact


Direct-view LED displays can provide strong visual performance in indoor environments.


Compared with projection systems, LED displays are generally less dependent on darkened projection surfaces. However, actual brightness, contrast, and viewing comfort should be evaluated according to the installation environment.


4.3 Flexible Mixed-Module Design


A four-sided tunnel does not need to use one type of LED module throughout the entire installation.


Combining flat LED modules, flexible LED modules, and dedicated floor tiles allows each area to use a product suited to its structural requirements.


This can improve design flexibility and help control project costs.


4.4 Modular Design and Maintenance


LED displays are generally constructed from modular components, making it possible to inspect or replace individual modules or sections when the system is designed with suitable service access.


Maintenance arrangements depend on the specific LED product, cabinet structure, and installation method. Front or rear serviceability should be confirmed during the product selection and structural design stages.


4.5 Interactive Content Opportunities


With additional sensing and control equipment, a tunnel can respond to visitor movement and other inputs.


This makes it possible to create interactive exhibitions, branded experiences, and digital entertainment environments.


4.6 Limitations and Project Considerations


Despite their visual advantages, four-sided LED tunnels require careful planning.


Common considerations include:


  • Higher initial investment than a simple single-screen installation

  • More complex structural engineering

  • Multi-channel synchronization and calibration

  • Power distribution and thermal management

  • Specialized content production and visual mapping

  • Floor protection and public-use safety requirements

  • Maintenance access across multiple display surfaces


These factors should be evaluated during the early design stage rather than after the display hardware has been selected.



5. How to Choose the Right LED Tunnel Screen


Choosing an LED tunnel screen requires more than comparing pixel pitch or module prices. The display structure, viewing distance, installation environment, content requirements, and long-term operating conditions all affect the final configuration.


5.1 Select Pixel Pitch According to Viewing Distance


Pixel pitch is one of the most important parameters when choosing LED modules.


A smaller pixel pitch provides higher pixel density and is generally suitable for closer viewing distances. A larger pixel pitch may be sufficient when visitors view the display from farther away.


For immersive tunnels, viewing distance may vary between the walls, ceiling, and floor.


Therefore, the pixel pitch should be evaluated separately for each display area instead of assuming that all four surfaces must use the same specification.


5.2 Choose Flat or Flexible Modules According to the Structure


The module type should match the physical shape of each display surface.


For example:


  • Flat walls can use conventional flat LED modules.

  • Curved ceilings may require flexible LED modules.

  • Walking surfaces require dedicated LED floor display products.


A hybrid configuration can provide a more efficient solution than using flexible modules across the entire tunnel.


The bending radius, installation method, and mechanical limitations of flexible modules should always be checked against the manufacturer's product specifications.


5.3 Verify LED Floor Protection and Load-Bearing Performance


The floor display requires special attention because it may be exposed to direct visitor contact.


Before selecting a floor LED product, project owners should review:


  • Load-bearing specifications

  • Relevant structural or mechanical test reports

  • Anti-slip performance documentation

  • Surface protection

  • Impact resistance

  • Maintenance and replacement procedures


Do not select a floor screen based only on pixel pitch or appearance. Its suitability must be confirmed for the actual installation and intended visitor use.


5.4 Plan Visual Integration Across All Four Display Areas


The four display areas should be treated as one visual system.


Before installation, confirm:


  • The physical dimensions of each display area

  • The resolution of each channel

  • The content canvas and mapping method

  • The position of visual transitions

  • The synchronization architecture

  • The calibration requirements


A clear display layout helps the content team and system integrator work from the same technical information.


5.5 Consider Cooling, Power and Maintenance Access


A four-sided LED tunnel can generate considerable heat, particularly when all display areas operate simultaneously.


The installation should provide suitable ventilation, power distribution, and maintenance access.


The design should also consider where technicians will access receiving cards, power supplies, cables, and display modules after the structure is completed.


5.6 Consider Future Interactive Expansion


If the project may require interactive functions in the future, the initial design should reserve suitable space and system interfaces for additional sensors, audio equipment, and control devices.


Planning for future expansion can reduce the need for major structural modifications later.



6. Common Installation Challenges and How to Address Them


Installing a four-sided LED tunnel involves several technical challenges. Addressing them during the design and preparation stages can reduce rework and improve system reliability.


6.1 Structural Tolerance and Visible Seams


Small alignment errors can become noticeable when visitors view several connected display surfaces at close range.


The steel structure should be manufactured and installed according to approved drawings and appropriate tolerances.


Before mounting the LED modules, the installation team should verify the supporting framework, surface alignment, and connection points.


6.2 LED Floor Protection and Visitor Safety


The floor screen must be suitable for its intended operating environment.


Its supporting structure, surface protection, anti-slip performance, and load-bearing capacity should be reviewed before installation.


Where public access is planned, the project owner should obtain the relevant manufacturer documentation and arrange appropriate inspections before opening the installation.


6.3 Multi-Channel Synchronization


A four-sided LED tunnel requires synchronized playback across all display areas.


Using a suitable professional video processor with hardware-synchronized output channels helps maintain consistent timing.


For large installations using multiple processors, the synchronization architecture should be planned in advance, including the global frame reference and signal distribution.


6.4 Curved Surface Mapping and Content Alignment


Curved ceilings and transitions between different display surfaces can make content mapping more complicated.


The content canvas should be designed according to the actual physical layout and resolution of the installation.


Geometric correction and visual testing should be completed before final commissioning.


6.5 Ventilation and Heat Management


An enclosed LED tunnel can restrict airflow, particularly around the ceiling and other enclosed structural areas.


The design should provide suitable ventilation paths and access for maintenance.


Thermal performance should be checked under realistic operating conditions rather than relying only on theoretical calculations.


6.6 Signal Transmission in Large Installations


Large LED tunnels may require long signal paths and multiple receiving card groups.


The signal distribution design should consider cable distance, transmission method, equipment compatibility, and electromagnetic interference.


Signal routing should also be coordinated with power distribution and the supporting structure to make inspection and maintenance easier.



7. Safety Protocols and Routine Maintenance for Four-Sided LED Tunnels


Safety and maintenance should be considered throughout the entire project lifecycle, from structural design to daily operation.


Because a four-sided LED tunnel includes overhead displays and a potentially walkable floor display, its inspection requirements are more extensive than those of a conventional wall-mounted LED screen.


7.1 Structural Safety and Floor Load Inspection


The supporting framework must be suitable for the weight and installation position of the LED display components.


The floor display requires particular attention because it may be exposed to visitor traffic.


Before public operation, verify:


  • Structural design and installation quality

  • Floor support and load distribution

  • Manufacturer's load-bearing specifications

  • Relevant test documentation

  • Anti-slip performance

  • Secure installation of floor tiles and surrounding components


If the required documentation is unavailable or the actual operating conditions exceed the verified specifications, public access should not be permitted until the issue has been resolved.


7.2 Electrical Safety and Leakage Protection


The power distribution system should be designed and installed by qualified electrical professionals.


Appropriate electrical protection, grounding, cable management, and inspection procedures should be implemented according to the project design and applicable local regulations.


Damaged cables, loose connections, abnormal electrical behavior, or water exposure should be treated as reasons to stop the affected equipment and arrange a professional inspection.


7.3 Thermal Management and Fire Prevention


LED displays generate heat during operation. Poor ventilation can affect component performance and system reliability.


The installation should provide suitable cooling and airflow for the entire tunnel.


Routine inspections should check:


  • Ventilation openings

  • Cooling equipment

  • Unusual temperature increases

  • Dust accumulation

  • Cable and connector conditions

  • Signs of overheating or abnormal odors


Fire prevention measures should follow the applicable building and electrical safety requirements.


7.4 Suggested Routine Maintenance Schedule


The following is a general maintenance reference. The final schedule should follow the LED manufacturer's instructions, actual operating conditions, and applicable safety requirements.


Inspection FrequencyRecommended Checks
DailyCheck display operation, image abnormalities, floor tile condition, visible cable issues, and unusual sounds or odors
WeeklyInspect display surfaces, ventilation openings, signal connections, and accessible structural components
QuarterlyReview module performance, power distribution, receiving card status, cooling performance, and calibration consistency
AnnuallyArrange a comprehensive inspection of the supporting structure, electrical system, floor display documentation, cooling system, and overall display performance


7.5 Emergency Handling for Damaged Floor Tiles or Abnormal Signals


If a floor LED tile becomes loose, damaged, unstable, or otherwise unsafe, the affected area should be closed to visitors immediately.


The tile and its supporting structure should be inspected by qualified technicians before the area is reopened.


If abnormal signals, flickering, or synchronization issues occur, the system should be checked systematically, starting with the content source, video processor, output channels, signal connections, and receiving card groups.


Maintenance work should follow the equipment manufacturer's procedures and be performed by qualified personnel.



8. Real Project Case: P2.5 + P3.91 Four-Sided Immersive LED Tunnel by Meiyad


A real project is often the best way to understand how a four-sided LED tunnel works in practice.


Meiyad's featured installation demonstrates how different LED module types can be combined to create a complete immersive display environment.


Immersive LED Tunnel Screen


8.1 Project Overview


The project uses a four-sided closed-loop structure consisting of:


  • Left wall LED display

  • Right wall LED display

  • Curved ceiling LED display

  • LED floor display


Rather than using one type of LED product across all four surfaces, the system combines flat LED modules, flexible LED modules, and dedicated LED floor tiles.


This approach matches the product configuration to the structural requirements of each area.


8.2 Project Display Configuration


The main technical configuration is as follows:


ParameterSpecification
ApplicationIndoor
Display StructureFour-Sided Closed-Loop LED Tunnel
LED TypeSMD2020
Left and Right Wall Pixel PitchP2.5
Curved Ceiling Pixel PitchP2.5
Floor Pixel PitchP3.91
P2.5 Pixel Density160,000 dots/m²
P3.91 Pixel DensityApproximately 65,410 dots/m²
Brightness≥600 cd/m² across all four display areas
Maximum Power Consumption650 W/m² (entire project configuration)
Average Power Consumption300 W/m² (entire project configuration)
Control ArchitectureOne professional LED video processor with four independent hardware frame-synchronized output channels


Power consumption note: The maximum and average power consumption figures above refer to the overall project configuration. They are not individual power consumption ratings for each display area.


Brightness note: The specified brightness of ≥600 cd/m² applies to the four display areas: left wall, right wall, curved ceiling, and floor.


8.3 Hybrid LED Module Strategy: Flat Walls and Flexible Ceiling


The left and right walls use P2.5 flat LED modules, while the curved ceiling uses P2.5 flexible LED modules.


This mixed configuration allows the system to use conventional flat modules where the structure is flat and flexible modules where the surface requires a curved form.


The result is a more targeted product selection rather than requiring flexible modules throughout the entire installation.


For project owners, this approach offers greater structural flexibility and helps avoid unnecessary product costs.


8.4 P3.91 LED Floor Display


The floor area uses dedicated P3.91 LED floor tiles.


Compared with the wall and ceiling display areas, the floor requires a different product structure because it is installed horizontally and may be exposed to visitor contact.


Its protective surface, supporting structure, anti-slip performance, and allowable load must be evaluated according to the official product specifications and relevant test documentation.


For public installations, these requirements should be verified before visitors are allowed to walk on the display.


Our P3.91 floor tiles feature a rated static load capacity of 1500 kg/m². Reinforced die‑cast aluminum variants can reach up to 2000 kg/m². All load‑bearing figures refer to cabinet‑level performance; building floor and steel‑subframe capacity must be calculated independently by a structural engineer. Final values are subject to official datasheets and test reports.


8.5 One Processor with Four Synchronized Output Channels


The project uses one professional LED video processor with four independent hardware frame-synchronized output channels.


The full panoramic content is processed and divided into four corresponding display outputs.


All channels share the same frame clock reference to maintain synchronized playback across the left wall, right wall, ceiling, and floor.


At the same time, each output channel supports independent geometric correction, color adjustment, and brightness adjustment.


The processed signals are then distributed to the corresponding receiving card groups to drive the LED modules.


This configuration allows the four display surfaces to work together as one coordinated immersive display system.


8.6 A Practical Reference for Custom Immersive LED Projects


This project demonstrates an important principle in immersive LED tunnel design: the best configuration is not necessarily one that uses identical LED modules everywhere.


Different display areas have different structural and operating requirements. A combination of flat LED modules, flexible LED modules, and dedicated floor tiles can provide a more suitable solution.


The final configuration should always be determined by the installation structure, viewing distance, content requirements, and operating environment.



9. Applications of Immersive LED Tunnel Displays


Four-sided and other immersive LED tunnel structures can be used in a wide range of indoor environments.


9.1 Tourism Attractions and Night-Time Experiences


Immersive LED tunnels can transform indoor attractions into digital environments.


Visitors can experience underwater scenes, natural landscapes, historical environments, and imaginative visual worlds without leaving the physical venue.


9.2 Science Museums and Digital Exhibition Halls


Museums and science centers can use immersive tunnels to present scientific concepts, astronomical environments, geographical information, and educational content.


The surrounding display structure can help visitors understand complex subjects through visual storytelling.


9.3 Corporate Showrooms


Companies can use immersive LED tunnels to introduce their brands, products, technologies, and development stories.


A multi-surface display provides more creative possibilities than a conventional presentation screen.


9.4 Shopping Malls and Retail Spaces


In shopping malls, immersive LED installations can attract attention, support seasonal campaigns, and create memorable visitor experiences.


They can also be used for product launches and interactive promotional activities.


9.5 Brand Activations and Pop-Up Events


Brands can use immersive LED tunnels to create temporary experience zones for product launches, promotional campaigns, and special events.


The display content can be customized to match the campaign's visual identity and marketing objectives.


9.6 Interactive Entertainment Venues


When combined with sensors, audio, and interactive software, immersive tunnels can become part of entertainment attractions and digital experience spaces.


Interactive content can respond to visitor movement and create more engaging experiences.



10. Frequently Asked Questions About LED Tunnel Screens


10.1 What Is an LED Tunnel Screen?


An LED tunnel screen is a multi-surface LED display installation designed to surround visitors with digital content. Depending on the structure, it may include side walls, a ceiling, and a floor display.


10.2 What Is the Difference Between a Three-Sided and Four-Sided LED Tunnel?


A three-sided LED tunnel typically includes two side walls and a ceiling display.


A four-sided closed-loop LED tunnel adds an LED floor, creating four coordinated display areas: left wall, right wall, ceiling, and floor.


10.3 Is an LED Tunnel Better Than a Projection Tunnel?


Neither solution is universally better. LED tunnels are often preferred for direct-view brightness and multi-surface LED integration, while projection tunnels may be suitable for specific budgets, spaces, and controlled lighting conditions.


The best option depends on the project requirements.


10.4 Can Visitors Walk on an LED Floor Screen?


Some LED floor products are designed for walk-on applications.


However, visitors should only be allowed to walk on a floor LED display when its load-bearing capacity, surface protection, anti-slip performance, and supporting structure have been verified for the intended use.


Always check the manufacturer's official specifications and relevant test reports before public operation.


10.5 What Is the Best Pixel Pitch for an LED Tunnel?


The best pixel pitch depends on viewing distance, display size, content requirements, and budget.


Smaller pixel pitches are generally suitable for closer viewing distances, while larger pixel pitches may be sufficient for more distant viewing.


Different display areas may also use different pixel pitches.


10.6 Can Flat and Flexible LED Modules Be Used in the Same Tunnel?


Yes. Flat and flexible LED modules can be combined in one immersive LED tunnel when they are selected according to the structure of each display area.


For example, flat modules can be used on the side walls, while flexible modules can follow a curved ceiling.


10.7 How Are the Four Display Areas Synchronized?


A four-sided LED tunnel can use a professional LED video processor with four independent hardware frame-synchronized output channels.


The processor divides the panoramic content into four outputs, and all channels share the same frame clock reference to maintain synchronized playback.


Each channel can still receive independent geometric, color, and brightness adjustments.


10.8 What Factors Affect the Cost of an LED Tunnel Screen?


The total project cost depends on several factors, including:


  • Overall tunnel dimensions

  • Number and size of display surfaces

  • Pixel pitch and LED module specifications

  • Flat, flexible, and floor display product selection

  • Supporting structure and installation complexity

  • Video processing and control equipment

  • Power distribution and cooling

  • Content production and mapping

  • Installation, commissioning, and maintenance requirements


A project-specific quotation should be based on the actual layout and technical requirements.


10.9 Is an LED Tunnel Difficult to Maintain?


Maintenance requirements depend on the product design, installation structure, and operating environment.


A properly planned system should provide suitable access to LED modules, receiving cards, power supplies, signal connections, and cooling components.


Routine inspection and timely replacement of damaged components help maintain stable operation.


10.10 Can an LED Tunnel Be Installed in an Irregular Space?


Yes, many immersive LED tunnel systems can be customized for different indoor spaces.


However, irregular dimensions, curved surfaces, ceiling height, floor conditions, and supporting structures must be evaluated during the design stage.


10.11 Can Ordinary Videos Be Played on an LED Tunnel?


Yes, compatible video content can be played on an LED tunnel.


However, content specifically created or mapped for the tunnel's physical layout generally provides better visual continuity across the walls, ceiling, and floor.


10.12 How Long Do LED Floor Tiles Last?


The service life of LED floor tiles depends on the LED components, protective surface, operating conditions, visitor traffic, maintenance, and product specifications.


For a specific project, refer to the manufacturer's rated service-life information and warranty terms. Floor protection and mechanical performance should also be reviewed separately from LED component lifetime.


10.13 What is the difference between LED tunnel screen and CAVE immersive room?


Four‑sided LED tunnel is a long walk‑through corridor‑shaped installation. A CAVE immersive room is typically a compact closed cubic multi‑wall chamber without a long passageway.



11. Build Your Custom Immersive LED Tunnel with Meiyad


Designing a successful immersive LED tunnel requires coordinated planning across display technology, structural engineering, control systems, content mapping, and installation.


Meiyad provides customized LED display solutions for immersive projects, helping customers select suitable display products and integrate them into a complete system.


Our project support capabilities include:


  • Display Configuration and Solution Design: Selecting suitable LED products and defining the display configuration according to project requirements.

  • Structural Drawing and Layout Planning: Preparing display layouts and structural drawings to support project implementation.

  • LED Display Manufacturing: Providing LED display products for flat, curved, and floor display applications.

  • Control System Configuration: Configuring video processing and signal distribution for multi-surface LED installations.

  • System Commissioning: Supporting system testing, display calibration, and synchronized playback configuration.

  • On-Site Project Support: Providing technical support during project installation and commissioning.


Whether you are planning a three-sided LED tunnel, a four-sided closed-loop immersive display, or a customized curved LED installation, Meiyad can help develop a solution based on your space, content, and technical requirements.


Contact Meiyad to discuss your immersive LED tunnel project and request a customized display solution.


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Flexible LED Module Guide: Soft Bendable LED Modules Explained

27|10|2026

Flexible LED Module: A Complete Guide

Flexible LED modules make it possible to create LED displays beyond conventional flat screens. With a flexible structure and magnetic mounting design, they can be integrated into compatible curved surfaces and custom display structures for a wide range of commercial and creative projects.In this guide, we explain what a flexible LED module is, how it works, its key features, common display shapes, real-world applications, and how to choose the right solution for your project.What Is a Flexible LED Module?A flexible LED module is an LED display unit designed with a flexible base that allows it to conform to compatible curved surfaces. Unlike conventional flat LED modules, which are primarily designed for flat installations, flexible modules support more adaptable display configurations.A typical flexible LED module consists of LED lamps, a printed circuit board (PCB), a flexible silicone base, and integrated magnets for mounting. The flexible base allows the module to bend within its specified limits, while the magnetic mounting system helps secure it to a compatible metal supporting structure.Flexible LED modules are commonly used to build curved and custom-shaped LED screens. The final display design depends on the module specifications, permitted bending direction, supporting structure, and installation requirements.It is important to distinguish a flexible LED module from a complete flexible LED screen. A complete display system typically includes LED modules, a control system, power supplies, signal connections, a supporting structure, and the necessary heat-dissipation arrangements.How Does a Flexible LED Module Work?A flexible LED module uses the same basic display principle as a flat LED module. The LEDs produce the visual content based on signals from the display control system, while the PCB provides the electrical connections needed to operate the LEDs.The main difference lies in its physical construction. A flexible base allows the module to conform to compatible curved structures, and integrated magnets help secure it to a suitable mounting surface.During installation, multiple modules are arranged and connected to form a complete display. The supporting structure determines the overall geometry and stability, while the control system manages image and video playback.The permitted curvature, installation method, electrical connections, and operating conditions depend on the specific module series. These requirements should be confirmed before designing the display structure.Key Features and Specifications of Flexible LED ModulesWhen evaluating a flexible LED module, consider its mounting method, pixel pitch, dimensions, flexibility, LED packaging technology, and intended installation environment.1. Magnetic MountingMagnetic mounting is a key feature of Meiyad's flexible LED modules. Integrated magnets help secure each module to a compatible metal mounting surface, supporting installation and removal when the supporting structure is designed for this purpose.The number and arrangement of magnetic points vary by product series. For example, the MP-Air module features 26 magnetic points.Before installation, ensure that the mounting surface, supporting structure, and magnetic arrangement are compatible with the selected module and the project's mechanical requirements.2. Pixel Pitch and ResolutionPixel pitch is the distance between the centers of two adjacent pixels, typically measured in millimeters. A smaller pixel pitch generally provides higher pixel density and supports more detailed images at shorter viewing distances.Flexible LED modules are available in different pixel pitches to accommodate different display sizes and viewing conditions. The right choice depends on the expected viewing distance, content detail, screen dimensions, and project budget.When comparing modules, evaluate pixel pitch together with brightness, refresh rate, contrast, and other relevant display specifications rather than considering it in isolation.3. Module Size and ThicknessModule dimensions affect display layout, installation efficiency, and the geometry that can be achieved. Thickness can also influence the available installation space and the design of the supporting structure.For example, Meiyad's MP-Air module measures 320 × 160 × 4.8 mm. Other series use different dimensions to meet different design requirements.Before selecting a module, confirm its width, height, thickness, connection arrangements, and compatibility with the planned display structure.4. Flexible and Flat Module CombinationsSome display designs combine flexible modules with flat LED modules to create a transition between curved and flat sections.Meiyad's MP-Air product information specifically describes the capability to combine flexible and flat modules. However, compatibility should not be assumed across all product series.Check module dimensions, pixel pitch, cabinet or mounting arrangements, electrical connections, and control-system compatibility before combining different module types.5. SMD, GOB, and COB TechnologiesSMD, GOB, and COB refer to different aspects of LED packaging and surface protection. Understanding their differences can help buyers evaluate the available module options.SMD (Surface-Mount Device) is a widely used LED packaging technology in which packaged LEDs are mounted onto a PCB. It supports a broad range of pixel pitches and display applications.GOB (Glue on Board) adds a protective glue layer over the LED module surface. This layer can help improve resistance to dust, moisture, and physical impact. Meiyad's MP-Air series supports optional GOB technology, and its indoor MX series also offers GOB as an option.COB (Chip on Board) uses a different packaging approach in which LED chips are mounted directly onto the circuit board. Meiyad's MC-COB flexible LED module features COB technology and is specified with an IP54-rated module surface.GOB and COB should not be treated as the same technology: GOB focuses on adding a protective surface layer, while COB describes an LED packaging approach.When comparing these options, consider the required pixel pitch, image quality, surface protection, installation environment, and specifications of the individual product series.6. Indoor and Outdoor RequirementsNot every flexible LED module is suitable for outdoor use. Indoor and outdoor products may differ in environmental protection, brightness, construction, and operating requirements.For outdoor projects, check the product's specified ingress protection (IP) rating, operating conditions, and installation requirements. The protection rating of an individual module should not automatically be interpreted as the rating of the complete display system.Meiyad offers flexible LED products for different installation environments, including the outdoor MS series. Select the product according to the actual conditions of the project.Flexible LED Module Display ShapesFlexible LED modules can support a range of display shapes beyond conventional flat panels. The achievable geometry depends on the module's bending limits, dimensions, bending direction, and supporting structure.1. Concave and Convex Curved DisplaysConcave displays curve inward, while convex displays curve outward. Flexible LED modules can be arranged to form either type of curved display surface when the module specifications and supporting structure permit the intended curvature.2. Cylindrical LED DisplaysCylindrical LED displays form a display surface around a cylindrical structure. The final diameter, height, and module arrangement depend on the design geometry and the permitted curvature of the selected modules.3. Spherical LED DisplaysSpherical LED displays use a rounded, three-dimensional display structure. These designs require careful planning of the display geometry, module layout, and supporting framework. Not every flexible module is suitable for a complete spherical installation, so the proposed design should be confirmed with the manufacturer.4. Wave-Shaped LED DisplaysWave-shaped LED displays feature alternating curves that create a flowing, undulating visual profile. The wave pattern and overall dimensions can be customized according to the design concept and module capabilities.5. Ribbon-Shaped LED DisplaysRibbon-shaped LED displays use elongated, continuous forms that can follow flowing paths or create looping visual structures. Their proportions, curvature, and layout are determined during the display design process.6. Mobius Ring and Other Custom ShapesFlexible LED modules can also be used to develop creative structures such as Mobius rings, trumpet-shaped displays, and pop-can-shaped displays. These designs require project-specific engineering to determine module placement, structural support, and installation feasibility.Before committing to a custom shape, confirm that the proposed geometry can be achieved with the selected module and supporting structure.Applications of Flexible LED ModulesFlexible LED modules are used in a range of commercial, cultural, educational, and public environments. The right solution depends on the intended content, viewing conditions, operating environment, and overall project requirements.1. Shopping Malls and Retail SpacesShopping malls and retail stores use LED displays to present promotional campaigns, product information, brand messages, and seasonal content. Digital displays can strengthen brand visibility, communicate offers, and create a more engaging shopping experience.2. Exhibitions and Trade ShowsExhibition organizers and exhibitors use LED displays to present products, introduce brands, share information, and communicate key messages to visitors. Display planning should account for booth dimensions, viewing distance, content requirements, installation schedules, and transportation.3. Theme Parks and AttractionsTheme parks and visitor attractions use LED displays to deliver information, support themed experiences, and enhance visitor engagement. Important considerations include operating hours, environmental conditions, content updates, maintenance access, and expected operating demands.4. Entertainment VenuesEntertainment venues use LED displays for visual content, event presentations, and audience engagement. The display solution should be selected according to the venue's lighting conditions, viewing distances, content format, and operating requirements.5. Science Museums and Cultural AttractionsScience museums and cultural venues use digital displays to communicate educational content, present exhibits, and make information more accessible to visitors. Content readability, image detail, visitor flow, and ease of updating information are important factors when planning an installation.6. Education and Virtual TrainingEducational institutions and training facilities use LED displays for teaching, presentations, simulation, and collaborative learning. The appropriate solution depends on room size, viewing distance, image clarity, content type, and integration with the existing audiovisual system.7. Healthcare and Medical FacilitiesHealthcare facilities can use LED displays for visitor information, wayfinding, educational content, and communication in designated public areas. Project teams should consider readability, operating reliability, maintenance requirements, and the environmental conditions of the installation site.8. Banks and Corporate EnvironmentsBanks, financial institutions, and corporate facilities use LED displays to communicate information, present services, reinforce brand identity, and support internal or customer-facing presentations. Content clarity, consistent performance, and integration with the surrounding environment are key selection considerations.Before selecting a flexible LED module for any application, evaluate the required pixel pitch, brightness, installation environment, maintenance method, and project budget. These factors help determine which module series is most suitable for the intended use.Flexible Module vs. Flat LED ModuleFlexible and flat LED modules are designed for different installation requirements. The main differences involve physical construction, supported display geometry, and mounting arrangements.Flexible LED ModulesFlexible LED modules use a flexible base that allows them to conform to compatible curved structures. They are suitable for display designs that require curved surfaces or custom geometries, provided the intended shape falls within the module's specified bending limits.Meiyad's flexible modules also feature magnetic mounting, which helps secure them to compatible metal supporting structures.Flat LED ModulesFlat LED display modules use a solid base designed primarily for flat or fixed display configurations. They are commonly used in conventional flat LED screens and installations where the supporting structure is designed around rigid modules.Which Type Should You Choose?The right choice depends on the intended display geometry, installation structure, module specifications, and project requirements.Flexible modules are worth considering when the design requires compatible curved or custom-shaped surfaces. Flat modules may be more suitable for conventional flat installations.Neither type is universally better. Evaluate the actual application, installation requirements, and total project cost before making a decision.How to Choose the Right Flexible LED ModuleChoosing the right flexible LED module involves more than selecting a pixel pitch. The module must meet the display's visual requirements and be compatible with the intended shape, supporting structure, and installation environment.Step 1: Define the Display Dimensions and ShapeDetermine the required screen width, height, and geometry. If the project involves curves or custom shapes, confirm the bending direction and permitted curvature of the proposed module.Step 2: Select the Appropriate Pixel PitchConsider the expected viewing distance and the level of image detail required. Smaller pixel pitches generally support more detailed images at closer viewing distances, while the overall screen dimensions and budget also influence the decision.Step 3: Check Brightness and Display PerformanceEvaluate brightness, refresh rate, contrast, and other relevant specifications according to the content and viewing conditions. Indoor and outdoor installations may have different requirements.Step 4: Confirm Mounting and Structural CompatibilityCheck the module dimensions, magnetic mounting arrangement, supporting structure, and installation method. For custom-shaped displays, involve the manufacturer early to confirm mechanical feasibility.Step 5: Evaluate the Installation EnvironmentReview the environmental conditions, required protection rating, maintenance access, and operating requirements. Do not assume that a module designed for indoor use is suitable for outdoor installation.Step 6: Compare Compatible Product SeriesOnce the project requirements are defined, compare the specifications of compatible product series. Confirm pixel pitch, module size, thickness, display performance, and any optional technologies with the manufacturer before finalizing the design.Meiyad Flexible LED Module Product SeriesMeiyad offers several flexible LED module series for different display requirements. The most suitable option depends on the required pixel pitch, module dimensions, display performance, installation environment, and intended geometry.MP-Air SeriesUltra-Thin Flexible LED ModuleModule Size: 320×160×4.8mmPixel Pitch: P1.25 P1.538 P1.86 P2 P2.5 P3.076 P4Technology: SMD / GOB4.8mm Ultra-Thin Design26-Point Magnetic Fixing SystemProduct details: https://www.myddisplay.com/productdetail/mp-air-ultra-thin-indoor-flexible-led-display-module.htmlMP-Air SeriesMX-Pro SeriesEMC-Certified Ultra-Thin Flexible LED ModuleModule Size: 240×120×4.8mmPixel Pitch: P1.25 P1.579 P1.875 P2 P2.5Technology: SMD / GOB7680 Hz Ultra-High Refresh RateEMC Class A Certified4.8 mm Ultra-Thin DesignProduct details: https://www.myddisplay.com/productdetail/flexible-led-screen-indoor-mx-pro.htmlMX-Pro SeriesMC-COB SeriesFine-Pitch COB Flexible LED ModuleModule Size: 300×168.75×8mmPixel Pitch: P0.9375 P1.25 P1.5625 P1.875Technology: COB>30,000:1 Ultra-High Contrast1200–1500 nits High Brightness~30% Lower Power ConsumptionProduct details: https://www.myddisplay.com/product/flexible-led-screen-indoor-cob.htmlMC-COB SeriesMP SeriesModule Size: 320×160mmPixel Pitch: P1.25 P1.538 P1.86 P2 P2.5 P3.076 P4Technology: SMD / GOBProduct details: https://www.myddisplay.com/productdetail/flexible-led-screen-indoor-mp.htmlMP SeriesMX SeriesModule Size: 240×120mm/250×100mmPixel Pitch: P1.25 P1.5625 P1.579 P1.875 P2 P2.5 P3Technology: SMD / GOBProduct details: https://www.myddisplay.com/productdetail/flexible-led-screen-indoor-mx.htmlMX SeriesOutdoor MS SeriesModule Size: 256×128mmPixel Pitch: P4Technology: SMDProduct details: https://www.myddisplay.com/productdetail/flexible-led-screen-outdoor-ms.htmlOutdoor MS SeriesCompare Product Specifications Before OrderingProduct specifications and available options may vary by series and configuration. Always check the current product documentation and confirm compatibility with the manufacturer before finalizing your design.ConclusionFlexible LED modules enable display designs that go beyond conventional flat screens. Choosing the right module requires evaluating pixel pitch, module dimensions, bending limits, mounting requirements, display performance, and the installation environment.Meiyad offers flexible LED module options for a range of indoor and outdoor display projects. Explore our flexible LED screen product range or contact our team to discuss your project requirements and identify a suitable solution.Explore the product range: https://www.myddisplay.com/products/flexible-led-screen.html

Meiyad to Exhibit at ISE 2027 | LED Display Solutions

14|10|2026

Shenzhen Meiyad Optoelectronics Co., Ltd. to Exhibit at ISE 2027 in Barcelona

Shenzhen Meiyad Optoelectronics Co., Ltd., a professional LED display manufacturer with years of industry experience, will once again showcase its expertise and innovative LED display solutions at Integrated Systems Europe (ISE) 2027 in Barcelona, Spain.As one of the world’s leading events for professional audiovisual and integrated systems, ISE provides an excellent platform for industry professionals to explore the latest technologies, exchange ideas, and build global partnerships. Meiyad will welcome visitors at Hall 5, Booth 5L100, showcasing its innovative LED display solutions and brand strengths to customers and partners from around the world.Founded in 2011, Shenzhen Meiyad Optoelectronics Co., Ltd. is a national high-tech enterprise specializing in the R&D, manufacturing, sales, and service of LED display products. With operation centers and manufacturing bases in Shenzhen and Panzhihua, China, Meiyad has established a global presence, exporting its LED display solutions to more than 120 countries and regions and delivering numerous successful projects worldwide.As an experienced LED screen manufacturer, Meiyad has continuously participated in ISE for many years, using this international platform to connect with global professionals, understand market trends, and explore new opportunities for cooperation.At ISE 2027, Meiyad aims to connect with professional visitors including LED display distributors, system integrators, event solution providers, and engineering companies. Through face-to-face communication and product demonstrations, Meiyad looks forward to sharing its expertise, discussing industry needs, and building long-term partnerships with customers worldwide.“ISE has always been an important platform for Meiyad to engage with the global LED display industry. We look forward to meeting our partners and presenting our latest innovations and capabilities at ISE 2027,” said a representative of Meiyad.Visit Meiyad at Hall 5, Booth 5L100 during ISE 2027 and discover how our professional LED display solutions can support diverse applications and create new possibilities for global projects.Event InformationEvent: Integrated Systems Europe (ISE) 2027Date: February 2–5, 2027Venue: Fira de Barcelona Gran Via, Barcelona, SpainBooth: Hall 5 – 5L100

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